Product Description
Product Description
Features
1.Application to all kinds of general mechanical situation, maximum rotate speed may reach1000~1500r/min.
Our Universal Joint widely used in multiaxle drilling machine ,construction machine,packaging machine,automobile.parking facility and paper machine,medical machine,farm machine
2.Have single -jointed type and bimodal type
3.Each point of the largest rotation angle can be 45°
4.Needle roller bearing,maintenance-free
5.The hole on the finshed product tolerance is H7 according to spline , hexagonal and square hole are available as long as you request.
Our Advantages
• Many sizes available
• Max. angle 45 degree
• Max. speed 1000 rpm
• Available in various materials
• All subcomponents very precisely machined from bar: No cheap castings or powdered metal parts, resulting in better overall and more consistent performance
• Several subtle design innovations that optimize performance and reduce cost
• Could manufacture products according to your drawing
Product Parameters
Packaging & Shipping
| Package & Shipping | |
| Package | Standard suitable package / Pallet or container. Polybag inside export carton outside, blister and Tape and reel package available. If customers have specific requirements for the packaging, we will gladly accommodate. |
| Shipping |
10-20working days ofter payment receipt comfirmed (based on actual quantity). Professional goods shipping forward. |
Company Profile
About MIGHTY
ZheJiang Mighty Machinery Co., Ltd. specializes in manufacturing Mechanical Power Transmission Products.We Mighty is the division/branch of SCMC Group, which is a wholly state-owned company, established in 1980.
About Mighty:
-3 manufacturing factories, we have 5 technical staff, our FTY have strong capacity for design and process design, and more than 70 workers and double shift eveyday.
-Large quality of various material purchase and stock in warhouse which ensure the low cost for the material and production in time.
-Strick quality control are apply in the whole production.
we have incoming inspection,process inspection and final production inspection which can ensure the perfect of the goods quality.
-14 years of machining experience. Long time cooperate with the Global Buyer, make us easy to understand the csutomer and handle the export. MIGHTY’s products are mainly exported to Europe, America and the Middle East market. With the top-ranking management, professional technical support and abundant export experience, MIGHTY has established lasting and stable business partnership with many world famous companies and has got good reputation from CHINAMFG customers in international sales.
FAQ
Q: Are you manufacturer or trading company?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What is your terms of payment ?
A: Payment=1000USD, 30% T/T in advance ,balance before shippment.
We warmly welcome friends from domestic and abroad come to us for business negotiation and cooperation for mutual benefit. To supply customers excellent quality products with good price and punctual delivery time is our responsibility.
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What are the Common Materials Used in Manufacturing Universal Couplings?
Universal couplings are commonly manufactured using a variety of materials, each chosen based on its mechanical properties, durability, and compatibility with the application. Some of the common materials used in manufacturing universal couplings include:
- Steel: Steel is one of the most widely used materials for universal couplings. It offers excellent strength, durability, and resistance to wear. Carbon steel and alloy steel are commonly used for general-purpose universal couplings.
- Stainless Steel: Stainless steel is chosen for its corrosion resistance and ability to withstand harsh environmental conditions. It is commonly used in applications where the coupling may be exposed to moisture, chemicals, or high temperatures.
- Aluminum: Aluminum is lightweight and has good corrosion resistance. It is often used in applications where weight reduction is essential, such as in the automotive and aerospace industries.
- Cast Iron: Cast iron is known for its high strength and wear resistance. It is commonly used for heavy-duty applications and situations where shock loads may be present.
- Bronze: Bronze is a material chosen for its self-lubricating properties. It is commonly used in applications where lubrication may be limited or difficult.
- Plastics: Some universal couplings use high-strength plastics, such as polyurethane or nylon, for specific applications where non-metallic materials are preferred due to factors like electrical insulation or chemical resistance.
The choice of material depends on factors such as the application’s operating conditions, load requirements, temperature range, and potential exposure to corrosive or abrasive substances. Manufacturers select the appropriate material to ensure that the universal coupling performs reliably and efficiently in its intended environment.
How do Temperature and Environmental Conditions Affect Universal Coupling Performance?
Temperature and environmental conditions can have a significant impact on the performance of universal couplings in mechanical systems. The materials used in manufacturing the coupling and the operating conditions can influence its durability, flexibility, and overall functionality.
Temperature: Universal couplings are often made from materials such as steel, stainless steel, or aluminum, which have specific temperature ranges they can withstand. Extreme temperatures, whether hot or cold, can affect the mechanical properties of the coupling material. High temperatures may lead to thermal expansion, which can affect the coupling’s fit and alignment. On the other hand, extremely low temperatures can cause the material to become brittle, reducing its flexibility and impact resistance. It is crucial to choose a universal coupling that is suitable for the anticipated temperature range in the application to ensure reliable performance.
Environmental Conditions: Universal couplings used in harsh environments, such as those exposed to moisture, chemicals, dust, or abrasive particles, need to be made from corrosion-resistant and durable materials. Corrosion can degrade the coupling over time, leading to reduced performance and potential failure. Additionally, environmental contaminants can affect the smooth operation of the coupling and cause premature wear. Proper sealing and protective coatings can enhance the coupling’s resistance to environmental factors.
Dynamic Operating Conditions: Some applications may subject the universal coupling to dynamic loads, shocks, or high-speed rotations. In such cases, the coupling’s fatigue strength and torsional stiffness become critical factors. High dynamic loads and shock forces can lead to stress concentration and fatigue failure in the coupling if it is not appropriately designed for such conditions.
Alignment Maintenance: Temperature variations and environmental conditions can cause changes in the alignment of the connected shafts. It is essential to regularly inspect and maintain the alignment of the coupling to prevent excessive wear and ensure optimal performance.
Overall, selecting a universal coupling that is designed to withstand the specific temperature and environmental conditions of the application is crucial for ensuring its longevity and reliable performance in mechanical systems.
Advantages of Using a Universal Coupling in a Drive System
A universal coupling, also known as a universal joint or U-joint, offers several advantages when used in a drive system:
- Flexibility: Universal couplings can transmit torque and rotation between shafts that are not in a straight line and have angular misalignment. This flexibility allows for easier design and installation of the drive system, especially in applications where the shafts are not perfectly aligned.
- Angular Misalignment Compensation: The universal joint can handle angular misalignment between the connected shafts, making it suitable for applications where the shafts are at different angles to each other. This feature helps reduce stress on the shafts and bearings, leading to extended component life.
- Smooth Power Transmission: The double universal joint, also known as the double Cardan joint, can reduce the angular variation between the input and output shafts, resulting in smoother power transmission and reduced vibration in certain applications.
- Constant Velocity: The constant velocity joint (CV joint) maintains a constant velocity ratio between the input and output shafts. This is particularly important in automotive drive shafts, especially in front-wheel-drive vehicles, where the drive shafts must adjust to changing angles as the wheels turn. The constant velocity feature provides a smoother ride and reduces vibration.
- Compact Design: Universal couplings have a relatively simple design, which allows for a compact and lightweight construction. This is advantageous in applications where space and weight are critical factors.
- Cost-Effective: Universal couplings are cost-effective compared to some other types of couplings, making them a popular choice for various mechanical systems.
- Reliability: When properly lubricated and maintained, universal couplings can provide reliable and efficient power transmission for a long service life.
- Versatility: Universal couplings are versatile and find applications in various industries, including automotive, aerospace, marine, industrial machinery, and power transmission systems.
In conclusion, the universal coupling’s ability to handle misalignment and provide flexibility in power transmission makes it a valuable component in many drive systems. Its advantages in compensating for angular misalignment, ensuring smooth power transmission, and offering a cost-effective and reliable solution have contributed to its widespread use in different mechanical applications.
editor by CX 2024-04-23