China factory Wide Range Universal Coupling for Different Materials and of Various Outside Diameters universal coupling

Product Description

Universal coupling
Enables the mechanical jointing of pipes made of different materials and of various outside diameters

Description
Wide outside diameter range: an average of 29 mm.

High performance
– Permanent leak tight joint when compressing the gasket between the end ring and the sleeve CHINAMFG the pipe surface
– Epoxy powder coating (250 μm) and Geomet 500 Gr. B for the bolts.

Ease and speed of installation:
– Angular deflection ± 5° by side.
– Absorbs expansion and contraction.
– Accommodates misalignment.
– Important setting gap.

Conformity to standards
– EN 14525 : Ductile iron wide tolerance couplings and flange adaptors for use with pipes of different materials: ductile iron, Grey iron, Steel, PVC-U, PE, Fiber-cement.
– NF A 48-830: Foundry products – Spheroidal graphite cast iron fittings for PVC drinking water pipes under pressure,
– EN 545: Ductile iron pipes, fittings, accessories and their joints for water pipelines 
– requirements and test methods,
– ISO 2531: Ductile iron pipes, fittings, and accessories and their joints for water applications.

Approval:- Drinking water approved (WRAS).

Note:
– This coupling does not resist to longitudinal forces and pipe pullout will occur. Ensure adequate restraint is provided.
– Not recommended for PE pipes.

Technical data
Range: DN 40 to 600.(Higher DN, please consult uUniversal coupling
Enables the mechanical jointing of pipes made of different materials and of various outside diameters

Description
Wide outside diameter range: an average of 29 mm.

High performance
– Permanent leak tight joint when compressing the gasket between the end ring and the sleeve CHINAMFG the pipe surface
– Epoxy powder coating (250 μm) and Geomet 500 Gr. B for the bolts.

Ease and speed of installation:
– Angular deflection ± 5° by side.
– Absorbs expansion and contraction.
– Accommodates misalignment.
– Important setting gap.

Conformity to standards
– EN 14525 : Ductile iron wide tolerance couplings and flange adaptors for use with pipes of different materials: ductile iron, Grey iron, Steel, PVC-U, PE, Fiber-cement.
– NF A 48-830: Foundry products – Spheroidal graphite cast iron fittings for PVC drinking water pipes under pressure,
– EN 545: Ductile iron pipes, fittings, accessories and their joints for water pipelines 
– requirements and test methods,
– ISO 2531: Ductile iron pipes, fittings, and accessories and their joints for water applications.

Approval:- Drinking water approved (WRAS).

Note:
– This coupling does not resist to longitudinal forces and pipe pullout will occur. Ensure adequate restraint is provided.
– Not recommended for PE pipes.

Technical data
Range: DN 40 to 600.(Higher DN, please consult us)
Max. working pressure: PN 16
Temperatures: from
 
 

2. How soon can I get a price quote?
Once we know the Size, material, drive method we can provide you with 1 competitive price quote within 24 hours.

3. Can I get a sample?
Yes, the samples are free for you. But you need to offer 1 courier account NO. to afford the fee for samples shipping. The samples’ sending usually takes 5-7days.

4. How can my order produced by my brand?
Yes, you can. Pls offer your brand or LOGO design to us(.AI or.PSD format), then we could produce all goods with your brand or LOGO.

5. What’s your delivery time?
Except our legal holiday, it will take 2-4 weeks for us to finish all your orders’ production.

6. Is there a minimum order requirement?
Due to the high machine setup cost and shipping freight, our minimum order quantity is 5pcs

7. Do you have butterfly valve related accessories?
Yes, we have. We have accessories: pneumatic actuators, electric actuators, limit switches, solenoid valves, etc.

8. Will you match competitors’ prices?
If you find a lower price elsewhere for the exact same specification, we will meet or beat that price as long as it is a little higher than our cost price.

9. What are your terms of delivery?
We accept FOB, CIF etc. You can choose the 1 which is the most convenient or cost effective for you.

10. Where can I meet you by face to face?
A,Our headquarter is located in ZheJiang , if you travel to ZheJiang , you can visit our office at any time, we could pick you up from your location in ZheJiang and ZheJiang .
B,Our factories are located in ZheJiang and HangZhou, welcome to visit our factory before you cooperate with us.
C,We will attend China Spring Canton Fair and China Autumn Canton Fair every year, welcome to visit our booth at that time.

11. How can I be your sole agent in our country?
Welcome you to become our sole agent firstly. According to different countries’ demand, if your yearly purchase quantity from us can reach 10000 to 30000 pcs you could be our sole agent in your country. If you wanna know exact quantity requirement for each country, pls feel free to contact us at any time.

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universal coupling

Specific Safety Considerations when Using Universal Couplings

Universal couplings are essential components in many mechanical systems, and their proper use is critical for the safety of personnel and the integrity of the equipment. Here are some specific safety considerations when using universal couplings:

  1. Regular Inspections: Perform routine inspections of the universal coupling to check for signs of wear, damage, or misalignment. Any issues should be addressed promptly to prevent potential accidents.
  2. Proper Installation: Ensure that the universal coupling is installed correctly and securely. Follow the manufacturer’s guidelines and torque specifications for tightening bolts, set screws, or clamps.
  3. Shaft Locking Mechanisms: If the universal coupling uses set screws or clamps to secure the shafts, ensure that these locking mechanisms are adequately tightened and checked periodically to prevent shaft slippage during operation.
  4. Correct Coupling Selection: Choose the appropriate universal coupling based on the specific application’s torque, speed, and misalignment requirements. Using an undersized coupling can lead to premature failure and safety hazards.
  5. Misalignment Limits: Stay within the manufacturer’s specified misalignment limits for the universal coupling. Excessive misalignment can lead to increased stress on the coupling and connected components, potentially causing failure.
  6. Guarding and Enclosure: If the universal coupling is exposed or accessible to personnel, consider installing guarding or enclosures to prevent accidental contact and reduce the risk of injury.
  7. Training and Awareness: Ensure that personnel working with or around machinery equipped with universal couplings receive proper training and understand the potential hazards associated with these components.
  8. Maintenance and Lubrication: Follow a regular maintenance schedule and lubricate the universal coupling as recommended by the manufacturer. Proper lubrication reduces friction and wear, contributing to safe and reliable operation.
  9. Emergency Stop: Equip the machinery with an emergency stop system that allows operators to quickly shut down the equipment in case of an emergency or abnormal condition.
  10. Consult the Manufacturer: If there are any concerns or questions about the safety aspects of using a universal coupling in a specific application, consult the manufacturer or a qualified engineer for guidance.

By adhering to these safety considerations and implementing proper installation, maintenance, and operational practices, the use of universal couplings can be safer and more effective in power transmission applications.

universal coupling

What are some real-world examples of half coupling usage in different industries?

Half couplings are widely used in various industries to create secure connections between pipes and other components. Here are some real-world examples of half coupling usage:

1. Oil and Gas Industry: In the oil and gas industry, half couplings are used to connect pipes, valves, and fittings in pipelines, refineries, and offshore platforms. They facilitate easy installation and maintenance of piping systems, allowing for efficient flow of oil and gas.

2. Chemical Industry: Chemical processing plants use half couplings to connect pipes that transport different chemicals and substances. These couplings are often made from corrosion-resistant materials to withstand the harsh chemical environments.

3. Water Treatment Plants: Half couplings play a vital role in water treatment plants, connecting pipes that carry treated water, wastewater, and chemicals. They are essential for maintaining a reliable and leak-free water distribution system.

4. Power Generation: Power plants, including thermal, nuclear, and renewable energy facilities, utilize half couplings to connect pipes carrying steam, water, and cooling fluids. These couplings are designed to handle high temperatures and pressures.

5. Construction and Infrastructure: In construction projects, half couplings are used to join pipes for plumbing, HVAC systems, and fire protection. They are also used in infrastructure projects like bridges and tunnels.

6. Food and Beverage Industry: Food processing plants use half couplings to connect pipes carrying liquids and beverages. Stainless steel half couplings are commonly used to maintain hygiene and prevent contamination.

7. Marine and Shipbuilding: Half couplings are employed in marine applications for connecting pipes, pumps, and fittings on ships and offshore platforms. They are designed to withstand the corrosive nature of seawater.

8. Pulp and Paper Industry: Pulp and paper mills use half couplings in their processing lines to connect pipes carrying pulp, chemicals, and water. These couplings are designed to handle abrasive materials.

9. Mining and Minerals Processing: In mining operations, half couplings are used to connect pipes that transport minerals, slurry, and wastewater. They are designed for durability and resistance to abrasive materials.

10. Aerospace and Aviation: In aerospace applications, half couplings are used in fuel and hydraulic systems to ensure reliable fluid flow and connections.

These are just a few examples of the diverse applications of half couplings across different industries. Their versatility, ease of use, and ability to create leak-proof connections make them a preferred choice in many piping systems.

universal coupling

What is a Universal Coupling and Where is it Used in Mechanical Systems?

A universal coupling, also known as a universal joint or U-joint, is a mechanical device used to connect two shafts that are not in a straight line and allow them to rotate at different angles to each other. It is a type of coupling that provides flexibility and compensates for misalignment between shafts, making it ideal for transmitting torque in applications where shafts are not perfectly aligned.

The universal coupling consists of two yoke-like shaft ends connected by a cross-shaped intermediate component. Each yoke end is attached to one of the shafts, and the cross-shaped component allows the two shafts to rotate independently while maintaining rotational power transmission.

The universal coupling is widely used in various mechanical systems and applications, including:

  • Automotive Drivetrains: Universal couplings are commonly used in automotive drivetrains to transmit power from the engine to the wheels. They allow the driveshaft to accommodate changes in angle and distance between the engine, transmission, and wheels.
  • Industrial Machinery: In industrial machinery, universal couplings are used to connect shafts in equipment such as pumps, compressors, gearboxes, and conveyors. They enable smooth power transmission even when the shafts are misaligned due to installation tolerances or operational conditions.
  • Marine Applications: Universal couplings are used in marine propulsion systems to connect the engine to the propeller shaft. They can accommodate the movement of the ship’s hull and allow the propeller to rotate at different angles to the engine.
  • Aerospace: Universal couplings are used in aerospace applications to transmit torque between non-aligned shafts, such as in aircraft control systems.
  • Steering Mechanisms: Universal couplings are employed in steering systems of vehicles and machinery to transfer motion from the steering wheel to the steering linkage, allowing for changes in angles during turning.

Overall, universal couplings are essential components in many mechanical systems where misalignment and flexibility are a concern. They facilitate smooth power transmission, reduce vibration, and extend the life of the connected equipment by absorbing shocks and compensating for misalignment.

China factory Wide Range Universal Coupling for Different Materials and of Various Outside Diameters  universal couplingChina factory Wide Range Universal Coupling for Different Materials and of Various Outside Diameters  universal coupling
editor by CX 2024-04-13