China high quality SWC Series Cardan Shaft Universal Coupling with Flange Diameter 550mm for Rolling Mill universal coupling

Product Description

SWC Series Cardan Shaft Universal Coupling With Flange Diameter 550mm For Rolling Mill

Brief Introduction

Why choose us!

                                                                                                                                                     
Quality Control                                                                                                                                                                                                

       
      

 

Product Description
 

structure Type A Flexible or Rigid Rigid Standard or Nonstandard Standard
Materia Alloy steel Brand name HangZhou XIHU (WEST LAKE) DIS. Place of origin ZheJiang ,China
Model SWC550A materials of yokes 35CrMo Length customization
Flange DIA 550mm Nominal torque 1000KN.m coating heavy duty industrial paint
Paint clour customization Application Industrial  machinery OEM/ODM Available
Certification ISO,TUV,SGS Price calculate according to model Custom service Available

Packaging & Delivery

Packaging details:Standard plywood case

Delivery detail: 15 -20 working days,depend on the actual produce condition

FAQ

Q: Are you trading company or manufacturer ?
A: We  are  a  professional  manufacturer specializing  in  manufacturing cardan  shafts. We supply cardan shafts for the wholesalers , dealers  and end-users from different countries. 
 
Q: Can you do OEM? And what is your min order ?
A: Yes, absolutely. Generally, min order is1 set.  Most of our products are Customized. Each order from our factory, we always produce cardan shaft after customer confirmed the drawing. So we didn’t have stock.
 
Q: How does your factory do regarding quality control?
A:Quality is priority! We always attach great importance to quality controlling from the very beginning to the  end:
1) Firstly, we have QC department to control the quality
2) Secondly, we have all detailed records for nonconformity products, then we will make summary according to these records, avoid it happen again.
3) Thirdly,In order to meet world-class quality standards strict requirements, we passed the SGS, TUV product certification.
4)Fourthly,Have first-class production equipment, including CNC Machines and machining center.

 

universal coupling

Can a Universal Coupling Be Used to Connect Shafts of Different Sizes or Types?

Yes, one of the key advantages of a universal coupling is its ability to connect shafts of different sizes or types. Universal couplings are designed to accommodate misalignment between shafts, including angular, parallel, and axial misalignment.

The design of the universal coupling allows it to transmit torque and rotation between two shafts that are not perfectly aligned. This feature is particularly beneficial in situations where precise alignment is challenging or not possible due to equipment design, manufacturing tolerances, or operating conditions.

The universal coupling consists of two jointed forks, each connected to one of the shafts. The forks are connected by a cross-shaped component called the spider or cross assembly. The spider allows for the transfer of torque while allowing the shafts to move independently of each other to a certain degree.

The ability to accommodate misalignment makes universal couplings suitable for various applications, including automotive steering systems, industrial machinery, pumps, and marine equipment. Whether the shafts have different sizes or types, the universal coupling provides a flexible connection that helps minimize stress on the shafts and other connected components.

universal coupling

How do you select the right half coupling material based on the fluid or gas being conveyed?

When choosing the right half coupling material for a specific fluid or gas conveyance application, several factors need to be considered. The material selection is critical to ensure compatibility with the conveyed substance, prevent corrosion, and maintain the overall integrity of the coupling. Here are the steps to help select the appropriate half coupling material:

1. Identify the Conveyed Fluid or Gas: Determine the type of fluid or gas that will flow through the system. Consider factors such as the chemical composition, temperature, pressure, and whether it is corrosive or abrasive.

2. Check Material Compatibility: Ensure that the material of the half coupling is compatible with the conveyed substance. Some fluids or gases may react with certain materials, leading to corrosion or contamination. For example, corrosive chemicals may require corrosion-resistant materials such as stainless steel.

3. Consider Temperature and Pressure: High temperatures and pressures can affect the mechanical properties of the coupling material. Ensure that the selected material can withstand the operating conditions without compromising its structural integrity.

4. Corrosion Resistance: If the conveyed substance is corrosive, select a material that offers high corrosion resistance. Stainless steel, for instance, is known for its excellent corrosion resistance properties.

5. Abrasion Resistance: For applications involving abrasive fluids or gases, choose a material that can withstand wear and erosion. Hardened materials or those with protective coatings may be suitable.

6. Compliance with Standards: Consider whether there are specific industry standards or regulations that dictate the choice of material for certain applications. Ensure that the selected material meets these standards, especially in critical industries like food, pharmaceuticals, or petrochemicals.

7. Budget and Availability: Take into account the cost of the material and its availability. Some specialized materials may be more expensive or harder to obtain, so it’s essential to balance performance requirements with budget constraints.

8. Seek Expert Advice: If unsure about the best material choice, consult with coupling manufacturers or industry experts who can provide guidance based on the specific application requirements.

By carefully considering the conveyed fluid or gas, the operating conditions, and the material properties, it is possible to select the right half coupling material that ensures reliable and safe conveyance in the system.

universal coupling

What is a Universal Coupling and Where is it Used in Mechanical Systems?

A universal coupling, also known as a universal joint or U-joint, is a mechanical device used to connect two shafts that are not in a straight line and allow them to rotate at different angles to each other. It is a type of coupling that provides flexibility and compensates for misalignment between shafts, making it ideal for transmitting torque in applications where shafts are not perfectly aligned.

The universal coupling consists of two yoke-like shaft ends connected by a cross-shaped intermediate component. Each yoke end is attached to one of the shafts, and the cross-shaped component allows the two shafts to rotate independently while maintaining rotational power transmission.

The universal coupling is widely used in various mechanical systems and applications, including:

  • Automotive Drivetrains: Universal couplings are commonly used in automotive drivetrains to transmit power from the engine to the wheels. They allow the driveshaft to accommodate changes in angle and distance between the engine, transmission, and wheels.
  • Industrial Machinery: In industrial machinery, universal couplings are used to connect shafts in equipment such as pumps, compressors, gearboxes, and conveyors. They enable smooth power transmission even when the shafts are misaligned due to installation tolerances or operational conditions.
  • Marine Applications: Universal couplings are used in marine propulsion systems to connect the engine to the propeller shaft. They can accommodate the movement of the ship’s hull and allow the propeller to rotate at different angles to the engine.
  • Aerospace: Universal couplings are used in aerospace applications to transmit torque between non-aligned shafts, such as in aircraft control systems.
  • Steering Mechanisms: Universal couplings are employed in steering systems of vehicles and machinery to transfer motion from the steering wheel to the steering linkage, allowing for changes in angles during turning.

Overall, universal couplings are essential components in many mechanical systems where misalignment and flexibility are a concern. They facilitate smooth power transmission, reduce vibration, and extend the life of the connected equipment by absorbing shocks and compensating for misalignment.

China high quality SWC Series Cardan Shaft Universal Coupling with Flange Diameter 550mm for Rolling Mill  universal couplingChina high quality SWC Series Cardan Shaft Universal Coupling with Flange Diameter 550mm for Rolling Mill  universal coupling
editor by CX 2023-10-20