China high quality Pipe Coupling, Ductile Iron Flexible Universal Coupling universal coupling

Product Description

Pipe Coupling / Universal Joint Coupling / Universal Coupling

1. Application : 

*  used for pipe connection .
*  suit for Ductile Iron Pipe, Cast Iron Pipe, Steel, AC, Plastic pipe
*  Working pressure:  PN10 / PN16
*   Suit for Water, Neutral Liquids and Sewage

2. Features :

*   wide range of tolerance
*   corrosion resistance
*   allow angular deflection of +/- 4°

3.  List of Sizes :

S/N Size O.D Range
  mm mm
1 DN40 48-60
2 DN50 59-73
3 DN65 72-85
4 DN80 88-103
5 DN100 96-116
6 108-120
7 109-128
8 DN125 132-146
9 138-153
10 DN150 158-172
11 159-182
12 DN175 192-210
13 DN200 198-225
14 218-235
15 DN250 242-262
16 250-267
17 250-274
18 272-289
19 DN300 315-332
20 322-339
21 DN350 340-360
22 351-378
23 374-391
24 DN400 390-410
25 398-430
26 417-437
27 425-442
28 DN450 450-463
29 455-475
30 476-500
31 DN500 500-508
32 500-533
33 526-546
34 DN600 600-630
35 608-636
36 630-650
37 DN700 710-739
38 DN800 816-842

Note: we accept your specific dimensions which are not included in the above list.

4. Project Cases :

5. Joint Product Series :

universal coupling

Can a Universal Coupling Be Used to Connect Shafts of Different Sizes or Types?

Yes, one of the key advantages of a universal coupling is its ability to connect shafts of different sizes or types. Universal couplings are designed to accommodate misalignment between shafts, including angular, parallel, and axial misalignment.

The design of the universal coupling allows it to transmit torque and rotation between two shafts that are not perfectly aligned. This feature is particularly beneficial in situations where precise alignment is challenging or not possible due to equipment design, manufacturing tolerances, or operating conditions.

The universal coupling consists of two jointed forks, each connected to one of the shafts. The forks are connected by a cross-shaped component called the spider or cross assembly. The spider allows for the transfer of torque while allowing the shafts to move independently of each other to a certain degree.

The ability to accommodate misalignment makes universal couplings suitable for various applications, including automotive steering systems, industrial machinery, pumps, and marine equipment. Whether the shafts have different sizes or types, the universal coupling provides a flexible connection that helps minimize stress on the shafts and other connected components.

universal coupling

Can a Universal Coupling Reduce Vibration and Noise in Mechanical Systems?

Yes, a universal coupling can help reduce vibration and noise in mechanical systems, especially in applications where misalignment is a concern. Universal couplings are designed to accommodate angular misalignment between shafts, which can arise due to various factors such as manufacturing tolerances, thermal expansion, or dynamic forces.

When shaft misalignment occurs in a mechanical system, it can lead to vibration and noise during operation. This is because misaligned shafts cause uneven distribution of forces and result in increased stresses on bearings, shafts, and other connected components. The resulting vibration and noise can be detrimental to the performance, efficiency, and lifespan of the machinery.

By using a universal coupling, the coupling’s design allows it to compensate for angular misalignment and minimize the transmission of misalignment-induced vibrations to the connected equipment. The flexibility of the universal coupling allows it to handle moderate angular misalignments while transmitting torque smoothly between shafts. This reduces the stresses on the connected components and mitigates the vibration and noise levels.

However, it is important to note that while universal couplings can help reduce vibration and noise caused by angular misalignment, they may not address other sources of vibration and noise in the system. For example, if the vibration is primarily caused by unbalanced rotating parts, worn bearings, or other factors unrelated to misalignment, a universal coupling alone may not be sufficient to eliminate the issue.

Overall, when selecting a universal coupling for a specific application, it is essential to consider the level of misalignment it can handle, the type of vibration and noise issues present, and whether additional measures are required to address other sources of vibration and noise in the mechanical system.

universal coupling

What are the Different Types of Universal Couplings Available in the Market?

Universal couplings, also known as universal joints or U-joints, come in various designs to meet the specific needs of different applications. The main types of universal couplings available in the market include:

  • Single Universal Joint: This is the most common type of universal coupling and consists of two yokes connected by a cross-shaped intermediate component. It allows for angular misalignment between the two shafts.
  • Double Universal Joint: Also known as a double Cardan joint, this type of coupling uses two single universal joints connected end-to-end with an intermediate shaft in between. It is used to minimize the angular variation between the input and output shafts, reducing vibration in certain applications.
  • Constant Velocity Joint (CV Joint): A CV joint is a specialized type of universal joint that maintains a constant velocity ratio between the input and output shafts. It is commonly used in automotive drive shafts to provide smooth power transmission even at varying angles.
  • Disc Coupling: A disc coupling, also known as a diaphragm coupling, is a type of universal coupling that uses a series of flexible metal discs to transmit torque between the shafts. It provides high torsional stiffness and can accommodate misalignment in multiple directions.
  • Flex Joint Coupling: The flex joint coupling is designed to handle large angular misalignments and axial movements. It is commonly used in applications with significant shaft misalignment and torsional flexibility requirements.

The choice of universal coupling type depends on factors such as the required range of motion, misalignment angles, torque capacity, and application-specific requirements. Engineers and designers select the appropriate coupling type based on the specific needs of the mechanical system to ensure reliable and efficient power transmission while accommodating shaft misalignment and angular variation.

China high quality Pipe Coupling, Ductile Iron Flexible Universal Coupling  universal couplingChina high quality Pipe Coupling, Ductile Iron Flexible Universal Coupling  universal coupling
editor by CX 2023-08-04